{ "role": "Mechanical integration, clearances and BOM interfaces — worker-a; bounded to workstation-dimensions and the mechanical contribution to workstation-question", "findings": [ "Investigation references are exactly workstation-question, workstation-dimensions and workstation-concept, each at contentRevision 1. Their supplied origins are human and their evidence statuses are unassessed. The mechanical contract is supplied design data, not measured geometry; workstation-concept is a candidate interface idea.", "Coordinate basis: mm; X width, Y depth, Z up; origin at the base lower-front-left. The base occupies nominal X0–540, Y0–420, Z0–12. The deck minimum [140,50,56] and size [260,200,8] put its nominal underside at Z56. A standoff of supplied height 44 would span the difference from the base top at Z12, but its mounting and deck attachment are unspecified.", "The Y rail centres are X70 and X470, with rails running Y30–390. The bridge minimum [50,180,310] and size [440,60,30] place its nominal X extent across both rail centres and its Y midpoint at the supplied gantry centre Y210. Rail-to-carriage, carriage-to-saddle, saddle-to-tower and tower-to-bridge attachments remain undefined; carriage spacing does not define motion endpoints.", "The X rail runs nominally X65–475 at front Y164 and minimum Z318. Its proposed travel is 300 mm, not a defined endpoint pair or demonstrated stroke. The X carriage, X screw and focus backplate need specified attachment faces and moving-versus-fixed assignments. The Z rods have supplied length 120 mm; the proposed 30 mm focus travel likewise has no endpoint definition.", "Functional subassemblies, not additional LIGHT modules: SA01 base/feet; SA02 Y guidance/carriages; SA03 gantry; SA04 X guidance/carriage/screw; SA05 Z guidance/screw; SA06 optics envelopes; SA07 deck/workholding; SA08 enclosure; SA09 controller housing; SA10 cable carrier. Proposed stable part-ID crosswalk: P01 base; P02 Y rail; P03 Y carriage; P04 Y saddle; P05 gantry tower; P06 bridge; P07 X rail; P08 X carriage; P09 X screw; P10 focus backplate; P11 focus rod; P12 focus screw; P13 camera-body envelope; P14 lens envelope; P15 ring-light envelope; P16 deck; P17 standoff; P18 rear panel; P19 side panel; P20 controller housing; P21 controller lid; P22 carrier link; P23 foot. These are identifiers for supplied elements, not a claim that every element is a separately manufactured component.", "Provisional BOM quantities supported by explicit counts or singular named elements: P01 1, P02 2, P06 1, P07 1, P08 1, P09 1, P10 1, P11 2, P12 1, P13–P16 1 each, P17 4, P18 1, P20 1, P21 1, P22 12 and P23 4. P03–P05 and P19 quantities remain unresolved; count no vent as a separate part merely because ventCount is 8. Mounts, fasteners, workholding fixtures, motors, bearings and connectors have no supplied BOM specification or supported quantity. Purchased-component shapes are nominal envelopes, not vendor-qualified selections.", "Exactly three named LIGHT modules, with exactly two proposed acceptance-question slots each: base and motion structure — (1) assembly/interface review: are the named rail, carriage, gantry, X and Z interfaces identified? (2) manual positioning/clearance review: are declared positions and unresolved endpoints distinguishable from checked clearances?; workholding/optics/enclosure interfaces — (1) fixture/optics setup review: do deck reference and optics envelope agree with the declared setup? (2) enclosure/cable/service access review: are panel, controller and carrier access questions recorded?; local staff inspection record and service handoff — (1) record/setup-reference review: do references match the staff-declared setup? (2) handoff reconciliation review: can staff identify and resolve stale or incomplete records? These are slots and questions, not full stories or evidence.", "Proposed worker-b setup-reference manifest M-SETUP-r1: contract identity tce-cookbook-mechanical-design-v1 / inspection-workstation, locked parameters unchanged; the three node IDs at revision 1; SA01–SA10 and P01–P23 crosswalk above; fixture reference FX-DECK-GRID-r1, meaning a proposed reference to P16's supplied grid rather than an added fixture; synthetic inspection ID; explicitly staff-declared manual X, gantry-Y and focus-Z setup state without inferred coordinates; and flags for unresolved endpoints, mounting, optics overlap, enclosure access and carrier route. Worker-b owns the record fields and synthetic inspection-ID assignment; staff declare physical setup changes, reconcile mismatches and acknowledge handoff. M-SETUP-r1 is a proposed manifest revision, not a revision of the locked contract.", "Proposed later evidence requests to the separate geometry builder: identified assembly, exploded and relevant section views; source-linked image references IMG-ASM, IMG-EXP and IMG-SEC with builder as future owner and all three marked pending; actual placed-part counts, distinct non-fastener-design counts, functional-subassembly counts and model bounds; and measured interference/clearance reports at defined motion endpoints. The targets of 60–100 placed components, at least 25 distinct non-fastener designs and at least 8 functional subassemblies remain unchecked targets, not reasons to add BOM items." ], "recommendations": [ "Ask the later builder to define endpoint and moving-part assumptions before checking Y carriage/gantry, X carriage/screw and Z guide/screw sweeps. Review the X rail-to-carriage face, screw-to-carriage drive interface, focus mounting and camera-to-focus connection separately from any measured clearance result.", "Request sections and access views for deck holes and standoffs, fixture reach, optics-to-backplate spacing, controller lid and eight vent features, rear/side panels, twelve-link carrier routing from its supplied start, and cable/service access. Record analytic questions now; reserve pass/fail and distances for later geometry evidence.", "Use synthetic record-transition cases only: matching manifest and fixture references may permit staff confirmation; a changed fixture, changed manifest, stale browser view or missing image reference should block confirmation pending reconciliation; incomplete handoff should remain unacknowledged. These are expected record outcomes, not executed tests. Neither confirmation, export nor acknowledgement verifies physical setup or permits energized operation." ], "concerns": [ "Potential explicit geometry conflict: if P13's 32 × 32 body is centred on the supplied optics axis X270/Y110, its Y extent is 94–126 and Z extent is 190–230. The unrelieved P10 backplate spans Y124–132 and Z164–344, so their nominal solid envelopes overlap. Camera-body placement and the intended mounting relief are unresolved; do not silently move either.", "Potential explicit geometry conflict: if P15's ring is centred on that same axis, its outside diameter reaches Y134 and its Z span is 158–168. The backplate begins at Y124 and Z164, so portions of a nominal unrelieved ring and plate can intersect. Ring attachment, centring and relief require a defined interface and later section check.", "Y carriage count and locations, X and Z travel endpoints, gantry tower footprints, side-panel placement, controller mounting, carrier path/end connection, cable bend and service clearances, and foot Z placement are absent. The supplied dimensions do not resolve them. The controller nominally spans X360–515, Y286–386, Z12–70; the rear panel starts at Y400, but that separation alone establishes no service access.", "The record-to-image crosswalk has no produced image source yet: IMG-ASM, IMG-EXP and IMG-SEC are pending builder references, not existing files. FX-DECK-GRID-r1 is a proposed setup reference, not a supplied workholding part. Missing references must remain flagged rather than treated as verified." ], "contractReview": { "acceptedConstraints": [ "Locked identity: schema tce-cookbook-mechanical-design-v1; product inspection-workstation; units mm; X width, Y depth, Z up; base lower-front-left origin. Provenance: canonical cookbook parameters supplied for review, with separate deterministic CAD construction and validation later.", "Base: width 540, depth 420, thickness 12. Y axis: railCentresX [70,470], railStartY 30, railLength 360, railWidth 16, railHeight 12, railSeatZ 20, gantryCentreY 210, carriageSpacingY 70, carriageWidth 42, carriageLength 46, carriageHeight 24, saddleWidth 64, saddleLength 150, saddleThickness 12.", "Gantry: towerWidth 40, towerWall 4, towerHeight 242, towerBaseZ 68, bridgeMin [50,180,310], bridgeSize [440,60,30], bridgeWall 4.", "X axis: railStartX 65, railLength 410, railFrontY 164, railMinZ 318, railWidthY 16, railHeightZ 16, carriageCentreX 270, carriageSize [60,24,50], carriageMinY 140, carriageMinZ 301, screwCentreY 150, screwCentreZ 357, screwDiameter 8, nominalTravel 300.", "Focus: backplateMin [235,124,164], backplateSize [70,8,180], rodCentresX [249,291], rodCentreY 114, rodStartZ 188, rodLength 120, rodDiameter 8, screwCentreX 270, screwCentreY 114, screwDiameter 6, nominalTravel 30.", "Optics: axisX 270, axisY 110, bodySize [32,32,40], bodyBottomZ 190, lensDiameter 20, lensLength 22, ringOuterDiameter 48, ringInnerDiameter 26, ringThickness 10, ringBottomZ 158.", "Work deck: min [140,50,56], size [260,200,8], gridPitch 25, holeDiameter 5, standoffDiameter 20, standoffHeight 44, standoffCentres [[160,70],[380,70],[160,230],[380,230]].", "Enclosure: rearPanelMin [20,400,12], rearPanelSize [500,4,360], sidePanelThickness 3, sidePanelHeight 180, sidePanelStartY 30, sidePanelDepth 330. Controller: min [360,286,12], outerSize [155,100,58], wall 3, lidThickness 3, ventCount 8.", "Cable carrier: linkCount 12, linkPitch 18, linkWidth 22, linkHeight 16, start [120,250,340]. Feet: diameter 36, height 24, centres [[35,35],[505,35],[35,385],[505,385]].", "Locked limitations: concept assembly only; no actuator control or energized operation; motors, rails, bearings, camera and connectors are nominal envelopes rather than vendor-qualified parts; no kinematic, optical, structural, thermal, electrical, enclosure-safety or manufacturing validation." ], "potentialConflicts": [ "Conditional body/backplate and ring/backplate envelope intersections are identified above; attachment geometry or relief has not been supplied.", "The supplied X screw centre Z357 is above the nominal X carriage top Z351 at its stated minimum placement. A drive connection is not defined; this is an interface question, not authority to alter either coordinate.", "Nominal travels of 300 mm and 30 mm have no supplied endpoint definitions. Do not equate rail or rod lengths with usable travel." ], "proposedChecks": [ "Compare later builder inputs field-by-field against this entire locked contract and its coordinate origin; log discrepancies without substituting dimensional summaries.", "Require later assembly, exploded and section evidence to identify contacts, interfaces, motion endpoints, bounds, counts and clearance methodology before recording measured results.", "Check manifest, fixture, image and handoff references against their defined owners. A staff declaration changes the recorded setup state; staff reconciliation resolves mismatches; staff acknowledgement closes the handoff record only, without implying physical verification or permission to operate." ] }, "diagram": "SUPPLIED: base P01 → Y SA02 → gantry SA03 → X SA04 → Z SA05 → optics SA06; base P01 → deck SA07 / enclosure SA08 / controller SA09 / feet P23; carrier SA10 route unresolved. PROPOSED RECORD LINK: locked contract + node revisions → M-SETUP-r1 → staff-declared FX-DECK-GRID-r1 setup → synthetic inspection record → staff-reconciled handoff. Geometry images and clearance evidence: pending separate builder." }